AI Powered Smart-Guidance for Smart Manufacturing: Nikunj Mehta - Founder & CEO, Falkonry

In this episode, we dive deep into the world of smart manufacturing with industry expert Nikunj Mehta from Falkonry. If you're curious about how data is transforming industrial operations and the future of maintenance and reliability, this episode is for you! Here are some key takeaways: 82% of Failures Are RandomNikunj explains that a staggering 82% of failures in industrial systems appear random. Without understanding their causes, manufacturers struggle to prevent them. This is where smart, data-driven actions come into play to improve decision-making and reduce failures​. Condition-Based Actions: A Game ChangerIn manufacturing, decisions often rely on experience, which can take years to accumulate. Condition-based actions allow manufacturers to make smarter decisions without needing decades of experience. By detecting and acting on real-time conditions, manufacturers can optimize maintenance, improve quality, and reduce emissions​. Real-Time Data = Real-Time DecisionsFrom mining to steel production, the power of real-time data can revolutionize how we handle variations in materials, weather conditions, and equipment performance. Nikunj shares how timely insights enable proactive decision-making, reducing downtime and energy waste​. Smart Guidance SystemsSmart manufacturing requires systems that can analyze data in real-time and offer actionable guidance. Think of it like a GPS for your factory: these systems navigate complex production challenges and direct optimal actions for maintenance, quality control, and emissions​. What's Next for Smart Manufacturing?Nikunj forecasts that the next step in manufacturing will be integrating smart guidance systems across various processes—from maintenance to quality assurance—allowing companies to move from reactive to proactive management​.